Surfboard Cover Manufacturer
Surfboard & Hydrofoil Cover Manufacturer
Padded surfboard bags, hydrofoil covers and board bags for board brands, watersports distributors and private-label programmes. Developed from your board dimensions and fin layout.
- Manufacturing custom protective covers since 2009
- 900D Oxford, rip-proof and padded board bags made in-house
- Project-based cooperation: quantity, sampling and delivery agreed per project
Board Cover Range We Manufacture
Four directions in current production. Board covers are decided by what has to survive the journey — a car roof, an airline hold or a boat deck — and by whether the foil is travelling with the board.
900D OEM Board Covers
900D Oxford bags with thermal-reflective options, built as OEM programmes rather than off-the-shelf sizes.
Padded Travel Bags
Padded bags with carry straps for foil surfing and travel, sized around the board and foil together.
Hydrofoil Covers
Rip-proof covers shaped to the foil and mast, so components travel separately from the board.
Marine Storage Bags
Heavy-duty weather-resistant bags for boards stored on boats, kayaks and trailers.
Padding thickness, reflective lining and whether the bag carries fins or a foil separately are all confirmed per project.
Currently in production: surfboard and hydrofoil covers we currently produce. If your range also covers the load area, see console and engine covers.
How The Bags Are Made
Cutting, padding, zip fitting and edge binding are carried out on our own line, so the bag follows the board outline you supply rather than a standard size chart.
Step 1
Board Outline
Board length, width and thickness set the pattern before cutting.
Step 2
Panels & Padding
Outer shell, padding and lining are cut to the same outline to keep the layers aligned.
Step 3
Zips & Binding
Zips, carry straps and edge binding are fitted and the seams reinforced.
Step 4
Checked
Zip travel, strap anchors and stitching are checked before packing.
About The Manufacturer
Johnson
In the cover industry since 2000. Founded JK Covers in 2009 in Ningbo, where our cutting, stitching and screen printing lines still run today.
Branding and Private Label
Bags can carry your printed logo, stitched label, printed carry straps and retail packaging under your own brand. Screen printing is done in-house, so artwork changes stay within the same project.
Our screen printing workshop
Customer artwork, logos and repeat prints are applied on our own screen printing line.
Enterprise Customers
A selection of the brands, distributors and trade customers we manufacture for.
What To Send Us
Board dimensions plus travel method are the two things that matter most.
Board dimensions
Length, width and thickness, and whether a foil or fins travel with the board.
How it travels
Car roof, van, airline hold or boat deck, because each points to a different level of padding.
Artwork and packaging
Any logo, strap print or retail packaging layout you want applied.
How a Board Bag Project Runs
- Send the board dimensions and how the bag will travel.
- We propose padding, shell fabric and fastenings, with a quote.
- A sample bag is produced for your approval.
- Production runs once the sample and artwork are signed off.
- Bags are folded and packed for bulk shipment or retail.
Padding thickness and shell fabric are agreed per project rather than fixed in advance.
Frequently Asked Questions
Can one bag carry a board and a foil together?
Yes, and it is a common request. Whether the foil travels in the same bag or a separate cover is a design decision taken at the start.
What fabric is used for travel bags?
900D Oxford is the usual shell, with reflective or thermal linings where heat is a concern. The build is confirmed per project.
Can the bag be made for a specific board model?
Yes. Bags are cut to the board outline you supply, so adding sizes to a range is a matter of adding outlines.
Can bags carry our branding?
Yes. Printed logos, stitched labels, printed straps and retail packaging with your artwork are all part of the quotation.
Can we approve a sample first?
Sampling is part of the normal project flow and the bag is approved before production is scheduled.
How do we start?
Use the form below with the board dimensions, and we will come back with a proposal.
Choosing a Surfboard Cover
Matching bag size to board length and width
Measure the board tip to tail and across its widest point, then add a little room so the board slides in without stretching the cover. Note the fin and tail shapes that change the outline. A simple sketch plus that length is enough to start.
Padding levels for travel and stacking
Light padding suits storage and light travel, while heavier padding protects boards stacked in a van or loaded onto a plane. The amount of padding also changes weight and bulk. Tell us how the boards are moved.
Hydrofoil and multi-board options
Hydrofoil setups need extra room for the mast and wings, and multi-board covers hold several boards with dividers between them. Each option changes how the bag is cut. Describe your typical setup and we will plan the shape.
Start a Board Bag Project
Tell us the board dimensions and how it travels. We reply to every project enquiry.
